Diy boat ideas in | diy boat, boat, boat building Sep 13, �� for a single boat, it just aint worth it. It is a very very expensive process and unless you intend to use it to build many many boats it is a waste. building a one-off hull using a foam or plywood core fully encased in fiberglass can result in a Diy Fiberglass Boat Restoration Youtube boat that is both lighter and stronger than a comparable mass produced boat.
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Over the millenia people have built boats out of all kinds of stuff. Bamboo, leather, paper, concrete. You name it, someone somehwere has tried it. But by far the most popular contemporary boatbuilding material is a strange substance known as fiberglass. The term fiberglass is itself somewhat misleading, as it describes just one component of what is actually a composite material. The other component is a plastic resin, usually polyester , although vinylester and sometimes epoxy are increasingly used these days.

The principle behind any composite building material is simple. A binding medium that is not structurally sound can be stiffened and made stronger by adding another more fibrous material. You cannot, for example, build a solid house of just mud or straw, but if you mix mud and straw together, you can build quite a Boat Building Companies In Canada Ltd strong house.

In all cases, the sum is much stronger than its parts. In this case, the medium is the resin, and the stiffening fibers are spun glass filaments ten times thinner than a single human hair. These fine glass fibers are in one sense quite fragile, but when held in column by plastic resin they are also stiff and strong.

The resin begins as a liquid and becomes solid after a catalyst or hardener is added to it. This is a chemical reaction that cannot be undone. Unlike thermoforming plastics like polythene and PVC that can be melted after they set and recast like metal, thermosetting plastics like polyester, vinylester, and epoxy become permanently solid after setting.

Applying heat softens them a bit and greatly weakens them indeed, they have very low heat resistance compared to most metals , and they may be set on fire, but they cannot melt and become fluid again. The glass fibers come in rolls of fabric. The most common sort is electrical-grade glass, known as E-glass, which was originally developed for use in electrical circuit boards. The alternative is structural-grade glass, called S-glass, which was developed for use in airplane construction.

S-glass not surprisingly is a much better structural material than E-glass. It is nearly half again as stiff and has much better impact resistance. Unfortunately, it also costs three times as much, which is why most boats are built of inferior E-glass. Quality builders often use limited amounts of S-glass to reinforce certain heavily loaded areas of a hull or deck, but only rarely do you see an entire boat built out of it.

To make something as large as a boat out of liquid resin and floppy fabric, you need a mold to shape and support the materials until they solidify.

In both cases, multiple layers of fabric are built up into a laminate, and after the resin in all the layers has set up hard and cured, the now solid part can be separated from the mold. When working with a male mold you are building up laminate from the inside out; the outermost layer goes on last, and if you want the outside of your boat to look nice and shiny you must fair and polish the exterior surface afterward. With a female mold, the outermost layer goes on first.

Either way you must take the trouble to fair and polish the entire surface at least once. But with a female mold you need do it only once though some intermediate cleaning and polishing is required and can then pop multiple fair-skinned boats from the mold thereafter.

This is why production builders always use female molds. Boat Reviews. Basic Navigation Steve Colgate. Boating Guides. Boat Buyer's Guide. Boat Seller's Guide. Spring Commissioning for Your Boat. Popular Articles Related Articles 1. Five Affordable Trawlers Under 40 Feet. What Hull Shape is Best? Best Boat Fiberglass Boat Building Process Ltd Brands.

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Liked it? Share it! Facebook Twitter. With over two decades of experience in marine journalism, Lenny Rudow has contributed to publications including YachtWorld, boats. Boat Reviews. Jon Boats Lenny Rudow. Boating Guides.

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